Molex Ratchet Hand Crimp Tool - 16 Awg

This is a ratchet hand tool that ensures complete crimps with its full cycle ratcheting mechanism....

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Product Information

Full details

This Molex ratchet hand crimp tool is designed for professionals and hobbyists who need to reliably crimp 16 AWG pin and socket contacts. Its key benefit is ensuring complete, consistent crimps through a full cycle ratcheting mechanism, reducing errors and rework. A potential caveat is its specific application for 16 AWG wire, meaning it may not be suitable for other wire gauges without additional tooling. Key features include ergonomic grips for comfort during extended use and a precision wire stop for accurate terminal positioning.

All features

Model Part Number200218-2200
BrandMolex

Extended Product Information

FAQs

What wire gauge is this tool designed for?

This tool is specifically designed for crimping 16 AWG pin and socket contacts.

Does the ratcheting mechanism prevent partial crimps?

Yes, the full cycle ratcheting mechanism ensures that the tool completes its full crimping cycle before it can be opened, guaranteeing a complete crimp.

Can I use this tool for other wire gauges?

While it may physically fit other gauges, it is optimized and designed for 16 AWG. Using other gauges may result in unreliable or improper crimps.

How do I maintain the tool for longevity?

Keep the tool clean, lubricate the moving parts periodically with light machine oil, and inspect for wear. Store in a dry place.

Is this tool suitable for both pin and socket contacts?

Yes, the description indicates it is designed for both pin and socket contacts.

What is the benefit of the terminal locator wire stop?

The precision terminal locator wire stop holds the terminal in the correct crimping position, ensuring consistent and accurate placement of the wire for a reliable crimp.

How do the ergonomic handles improve usability?

The soft grip handles are designed to reduce hand fatigue during extended use, allowing for more comfortable and controlled operation.

Troubleshooting

Crimp does not complete / tool does not release

Ensure sufficient pressure is applied to close the handles fully. The ratcheting mechanism requires a complete cycle to release.

Inconsistent or poor crimp quality

Verify that the wire gauge is 16 AWG and that the terminal is correctly positioned in the locator. Check for debris in the crimping jaws.

Tool feels stiff or difficult to operate

Clean the ratcheting mechanism and pivot points. Apply a light machine oil and work the handles to distribute the lubricant.

Wire slips out of the terminal during crimping

Ensure the terminal locator wire stop is properly engaged and holding the terminal and wire in place before initiating the crimp.

Pros and Cons

Pros

  • Ensures complete and reliable crimps with every use.
  • Ergonomic design enhances user comfort and reduces fatigue.
  • Precision wire stop aids in accurate terminal positioning.
  • Durable construction for long-term reliability.

Cons

  • Specifically designed for 16 AWG wire, limiting versatility for other gauges.
  • Requires consistent pressure to engage the ratcheting mechanism fully.
  • Not suitable for applications requiring non-ratcheting manual crimp tools.

Setup, Compatibility & Care

Setup: This is a manual tool and requires no complex setup. Ensure the tool is clean and free of debris before use.

Compatibility: This tool is specifically designed for crimping 16 AWG pin and socket contacts. It is optimized for Molex connectors but may be compatible with other brands using similar 16 AWG pin and socket designs. Always verify compatibility before use.

Care:

  1. Cleaning: Wipe the tool with a dry or slightly damp cloth after each use to remove dust and debris. Avoid using solvents that could damage the grips or moving parts.
  2. Lubrication: Periodically apply a light machine oil to the ratcheting mechanism and pivot points to ensure smooth operation. Wipe away any excess oil.
  3. Inspection: Regularly inspect the jaws and ratcheting components for wear or damage. If any part appears damaged, discontinue use to avoid faulty crimps.
  4. Storage: Store the tool in a clean, dry environment, preferably in a tool case, to protect it from moisture and physical damage.