The Classic Box lintel for use in external solid wall applications. Manufactured from galvanised s...The Classic Box lintel for use in external solid wall applications. Manufactured from galvanised steel and powder coated for extra protection, this box profile lintel saves on brickwork and insulation, resists twisting during construction and is designed to carry a full load of wet masonry as soon as it is installed. It features duplex corrosion protection, built-in plaster key, built-in DPC, and integral insulation. Formed from galvanised steel then powder coated, it is easy to use. The Cougar open back profile offers continuous insulation and standard lengths are available in increments of 150mm up to 3000mm, and 300mm at 3000mm-3600mm. This lintel is perfect for exterior solid walls and can support a wet masonry load immediately. Its box profile design prevents twisting, warping, or distortion under load, making it ideal for solid wall construction or narrow cavity wall builds from 70mm. The standard black powder-coat finish conceals the double protection of galvanised steel, ensuring a long-lasting, durable item. Designed to take two brick courses on the front flange, it's a high-performing answer for difficult openings. Load limits decrease as the structural opening increases; the SWL (safe working load) is based on the total UDL (uniform distributed load) over a maximum span with 150mm bearing at each end.
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This guide provides essential information for builders and contractors using the Catnic CN71A Steel Lintel, a robust solution for external solid wall applications. Its primary benefit is immediate support for wet masonry loads, significantly streamlining construction. However, precise load calculations and adherence to installation guidelines are crucial for maximizing its structural integrity and long-term performance.
All features
Model Part Number
CN71A
Brand
Catnic
Extended Product Information
FAQs
What type of walls is the Catnic CN71A designed for?
The Catnic CN71A Steel Lintel is specifically designed for external solid wall construction or narrow cavity walls, typically from 70mm width.
Can I place wet masonry on this lintel immediately after installation?
Yes, a key feature of the CN71A is its design to carry a full load of wet masonry as soon as it is installed, speeding up construction.
What does 'duplex corrosion protection' mean?
Duplex corrosion protection refers to the combination of galvanised steel and a powder-coated finish. This dual layer provides enhanced and long-lasting resistance against rust and environmental corrosion.
How much bearing does the lintel require?
For optimal performance and to achieve the stated Safe Working Load (SWL), the lintel requires a minimum of 150mm bearing on sound masonry at each end.
Does this lintel include insulation?
Yes, the CN71A features integral insulation through its 'Cougar open back profile', contributing to the thermal performance of the building envelope.
How do I choose the correct lintel length?
The required lintel length is determined by the structural opening width plus the necessary bearing at each end (minimum 150mm per side). Always consult the manufacturer's load tables to match the lintel to the specific span and load requirements of your project.
Is propping required during installation?
While the lintel is designed to support wet masonry immediately, temporary propping may be recommended for very wide spans or specific site conditions to ensure maximum stability during the initial curing phase of the masonry above. Always follow specific project engineering recommendations.
Troubleshooting
Lintel appears twisted or bowed after installation.
Verify that the lintel has the required minimum 150mm bearing at both ends. Ensure the load applied does not exceed the Safe Working Load (SWL) for the specific span and that the load is uniformly distributed. Excessive point loading or insufficient curing time of the masonry below the bearing points can also cause issues. Consult a structural engineer if the issue persists.
Water penetration observed above the lintel.
Check the integrity and proper integration of the built-in DPC (damp proof course) with adjacent DPC layers in the wall. Ensure there are no 'bridges' of mortar or debris allowing water to bypass the DPC. Proper external detailing like weep holes and flashing also contribute to effective water management around openings.
Difficulty in fitting the lintel into the opening.
Measure the structural opening precisely to ensure it matches the lintel length requirements, allowing for adequate bearing. Do not force the lintel into place; adjust the opening or confirm the correct lintel size has been specified. Minor adjustments to mortar beds might be necessary for level installation.
Cracking in masonry above the lintel.
This could indicate an overloaded lintel, insufficient bearing, or improper masonry curing. Re-evaluate the total load on the lintel against its SWL for the span. Ensure the masonry has cured properly before full loads are applied (if temporary propping was used) and that all support is correctly placed. Seek professional structural advice.
Excellent corrosion resistance with galvanized and powder-coated finish.
Box profile prevents twisting and distortion under load.
Integrated DPC and insulation simplify installation and improve performance.
Designed for high-performing answers in difficult openings.
Suitable for solid wall construction or narrow cavity walls (from 70mm).
Cons
Load limits decrease as the structural opening increases, requiring careful calculation.
Requires a minimum 150mm bearing at each end, which must be accounted for in design.
Specifically designed for external solid walls, limiting its application to other wall types.
Heavier than some alternative materials due to steel construction.
Installation requires precision for optimal performance and safety.
Setup, Compatibility & Care
Setup Instructions
Prepare the Opening: Ensure the structural opening is clean, level, and accurately sized to accommodate the lintel with sufficient bearing.
Ensure Adequate Bearing: The lintel *must* have a minimum of 150mm bearing at each end on sound masonry. This bearing is critical for the lintel's `Safe Working Load (SWL)`.
Positioning: Place the lintel centrally over the opening, ensuring the DPC (damp proof course) is correctly oriented to prevent moisture ingress. The 'Cougar open back profile' (integral insulation) should face upwards or inwards depending on the specific wall construction details and insulation strategy.
Masonry Placement: Begin laying masonry on the lintel's top flange immediately. The design allows for a full load of wet masonry upon installation, but ensure even distribution.
Propping (Optional): While designed for immediate wet masonry loads, for very wide spans or specific site conditions, temporary propping may be used for additional stability during the initial stages of masonry curing. Always refer to specific project engineering advice.
Compatibility
Wall Types: Primarily designed for external solid wall construction or narrow cavity walls with a minimum 70mm width. Not suitable for standard wider cavity walls without specific engineering assessment.
Masonry: Compatible with standard brick, block, and stone masonry.
Load: Suitable for Uniformly Distributed Loads (UDL). Always consult Catnic load tables for the specific SWL based on your required span and wall type.
Care and Maintenance
Inspection: Regularly inspect installed lintels for any signs of damage, corrosion, or deflection, especially during routine building maintenance.
Cleaning: The powder-coated finish provides excellent protection. Clean with mild soap and water if needed. Avoid abrasive cleaners or tools that could damage the coating.
Damage: If the powder coating is scratched or damaged during installation, repair with a suitable exterior-grade paint to maintain corrosion protection. For significant damage or signs of structural compromise, consult a qualified structural engineer.