Laser Tools Open Barrel Crimping Pliers - 7642

Open barrel crimping pliers, for non-insulated open barrel terminals, including Deutsch, electroni...

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Product Information

Full details

This guide is for automotive technicians and DIY mechanics who need to reliably crimp non-insulated open barrel terminals. The key benefit is achieving consistent, secure connections even in tight spaces. A potential caveat is that this is a specialist tool, not for general-purpose crimping. The Laser Tools Open Barrel Crimping Pliers (7642) are designed for precision work on Deutsch, electronic sensor, and Weatherpack terminals, featuring hardened steel construction, slim jaws, and an ergonomic grip for comfortable and efficient use across wire gauges from 14-24 AWG.

All features

Model Part Number7642
BrandLaser

Extended Product Information

FAQs

Can I use these pliers for insulated terminals?

No, these pliers are specifically designed for non-insulated open barrel terminals only. Using them on insulated terminals may result in a poor connection or damage to the tool.

What is the wire gauge range for this tool?

The tool is suitable for wire gauges from 14 AWG down to 24 AWG, which corresponds to approximately 0.45mm to 2.5mm.

What types of terminals can I crimp with this tool?

This tool is designed for Deutsch, electronic sensor, and Weatherpack open barrel terminals.

How do I ensure a good crimp?

Select the correct groove for your wire size, seat the terminal properly, and apply firm, consistent pressure. The crimp should be secure and the wire should not pull out.

Are these pliers suitable for marine applications?

While designed for automotive, they can be used for marine applications if those applications utilize Deutsch, electronic sensor, or Weatherpack style terminals and require non-insulated connections.

What is the length and weight of the pliers?

The pliers have a length of 210mm and a weight of 300g.

Troubleshooting

Crimped terminal is loose or pulls off.

Ensure you are using the correct groove for the wire gauge and terminal size. Verify the terminal is fully seated in the pliers before crimping. Re-crimp if necessary, ensuring firm pressure.

Pliers feel stiff or difficult to operate.

Clean the pivot point and apply a small amount of light machine oil. Check for any debris lodged in the jaws or mechanism.

Wire strands are cut or damaged during crimping.

Ensure the wire is properly stripped and seated within the terminal barrel. Use the correct crimp setting for the wire gauge; over-crimping can damage conductors.

Jaws do not align properly.

Inspect the jaws for any damage or bent tips. If damage is present, the tool may need replacement. Ensure the pivot is clean and lubricated.

Pros and Cons

Pros

  • Designed for specific, high-demand automotive terminals.
  • Slim jaws provide excellent access in confined spaces.
  • Durable hardened steel construction for longevity.
  • Ergonomic grip reduces hand strain.
  • Achieves consistent, reliable crimps.

Cons

  • Not suitable for insulated terminals.
  • Specialist tool, may not be needed for general automotive repairs.
  • Requires specific knowledge of open barrel terminal types.

Setup, Compatibility & Care

Setup: These are manual crimping pliers and require no setup beyond ensuring they are clean and free of debris. Select the appropriate crimping groove for the wire gauge you are working with and the terminal type.

Compatibility: Primarily designed for non-insulated open barrel terminals, including Deutsch, electronic sensor, and Weatherpack types. They are suitable for wire gauges between 14 AWG and 24 AWG (approximately 0.45mm to 2.5mm).

Care:

  1. Cleaning: After use, wipe the jaws clean with a dry or slightly damp cloth to remove any dirt or residue. Avoid using harsh solvents.
  2. Lubrication: Periodically apply a light machine oil to the pivot point to ensure smooth operation.
  3. Storage: Store in a dry place to prevent corrosion. Ensure the jaws are closed or protected when not in use.

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