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LuK Clutch Kit - 240mm - with automatic adjustment

LuK Clutch Kit - 240mm - with automatic adjustment

This LuK Clutch Kit (Part Number 624401109) is a 2-piece kit including a pressure plate and a clut...

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Clutch kit 624 4011 09 LuK for VW CARAVELLE Mk VI TRANSPORTER Mk VI Van

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eBayClutch kit 624 4011 09 LuK for VW CARAVELLE Mk VI TRANSPORTER Mk VI Van
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Product Information

Full details

This LuK Clutch Kit (Part Number 624401109) is designed for owners of VW California T6 2.0D (2015+), VW Caravelle, and Transporter vehicles seeking a reliable replacement clutch. Its key benefit is the automatic adjustment feature, ensuring consistent performance and extended component life. A potential caveat is the specific vehicle compatibility, requiring verification before purchase. The kit includes a 240mm pressure plate and clutch disc, offering a direct replacement for specified models.

All features

Model Part Number624401109
BrandLuK

Extended Product Information

FAQs

What vehicles is this LuK Clutch Kit compatible with?

This kit is designed for VW California T6 2.0D models from 2015 onwards, as well as VW Caravelle and Transporter models that use a 240mm clutch with automatic adjustment.

Does this kit include a release bearing?

No, this is a 2-piece kit and includes only the clutch pressure plate and clutch disc. A release bearing (throw-out bearing) is not included and may need to be purchased separately.

What is the benefit of automatic adjustment?

Automatic adjustment ensures that the clutch engagement point remains consistent as the clutch disc wears over time. This leads to a more predictable pedal feel and can extend the life of the clutch components.

Can I install this myself?

Clutch replacement is a complex task that requires specific tools and expertise. It is strongly recommended to have this kit installed by a qualified automotive technician.

What are the OEM part numbers this kit replaces?

This kit is a replacement for OEM part numbers 04L 141 015 L, 04L 141 025 H, and 04L 141 031 G.

What is the diameter of the clutch disc and pressure plate?

The diameter of both the clutch disc and pressure plate in this kit is 240mm.

How long is the break-in period for a new clutch?

A break-in period of 500 to 1000 miles is typically recommended. During this time, avoid aggressive acceleration and sudden stops to allow the new components to properly mate.

Troubleshooting

Clutch pedal feels soft or spongy.

This could indicate air in the hydraulic system. Bleeding the clutch hydraulic system may be necessary. Ensure the master and slave cylinders are functioning correctly.

Clutch slips under load (engine revs but vehicle doesn't accelerate proportionally).

This is often a sign of a worn clutch disc or pressure plate, or low hydraulic pressure. Verify proper installation and check for hydraulic leaks. The automatic adjustment mechanism might need time to recalibrate, but persistent slipping requires professional inspection.

Difficulty shifting gears, especially when the engine is running.

Ensure the clutch is fully disengaging. Check the hydraulic system for proper fluid level and pressure. The clutch disc may not be retracting fully due to installation issues or component wear.

Noise when clutch pedal is pressed.

This could be related to the release bearing (throw-out bearing), which is often replaced with the clutch kit. If the noise changes with pedal position, it might indicate a bearing issue or a problem with the pressure plate fingers.

Pros and Cons

Pros

  • Automatic adjustment system reduces the need for manual adjustments and ensures consistent clutch performance.
  • Includes both pressure plate and disc for a complete clutch replacement.
  • Manufactured by LuK, a trusted brand in automotive drivetrain components.
  • Designed for direct fitment on specified VW models, potentially simplifying installation.
  • 240mm diameter is a common size, ensuring wide applicability within compatible vehicle ranges.

Cons

  • Specific vehicle fitment requires careful verification against the vehicle's year, make, model, and engine.
  • This is a mechanical component; proper installation by a qualified technician is crucial for optimal performance and longevity.
  • Does not include a clutch release bearing (throw-out bearing), which may need to be purchased separately.
  • Automatic adjustment systems, while beneficial, can be more complex to diagnose if issues arise compared to simpler systems.

Setup, Compatibility & Care Instructions

Compatibility Verification: Before installation, confirm that your vehicle (VW California T6 2.0D 2015+, VW Caravelle, VW Transporter) matches the OEM part numbers (04L 141 015 L, 04L 141 025 H, 04L 141 031 G) or the provided cross-reference numbers (SACHS 3000 950 794, TRIPLE FIVE L-01424-0GR1-00).

Installation: Installation of a clutch kit requires specialized tools and mechanical knowledge. It is highly recommended that this kit be installed by a qualified mechanic. The flywheel should be inspected for wear and resurfaced or replaced if necessary. Ensure all mating surfaces are clean.

Break-in Period: After installation, a break-in period is typically recommended. Avoid aggressive acceleration and sudden stops for the first 500-1000 miles to allow the new clutch components to properly seat.

Care: Once installed, clutch kits require no specific user maintenance beyond normal driving practices. Avoid excessive slipping of the clutch, especially when starting from a standstill or towing, as this can accelerate wear.

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