Corgi Controls Replacement Actuator - 2 Port Actuator, 240 V

Replacement actuator head for motorized valves, suitable for Corgi or Honeywell valve bodies. This...

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Product Information

Full details

This guide is for users of Corgi Controls motorized valves who need to replace their actuator. The key benefit is a straightforward replacement process, ensuring your heating or plumbing system continues to function correctly. A key consideration is that this actuator is designed specifically for Corgi or Honeywell valve bodies and requires a 240V AC power supply.

All features

Model Part NumberCorgi Replacement Actuator for Motorised Valve 2 Port Actuator
BrandCorgi Controls

Extended Product Information

FAQs

What voltage does this actuator require?

This actuator requires a 240V AC power supply.

What types of valves is this actuator compatible with?

This actuator is designed for 2-port motorized valves, specifically Corgi and Honeywell valve bodies.

What size valves does it fit?

It is compatible with 22mm and 28mm valves.

How do I use the manual lever?

The manual lever allows you to open or close the valve manually. Use it during maintenance or if the actuator fails. Make sure to return it to the automatic position.

What do the wire colors mean?

The standard color code is: brown (live), blue (neutral), grey (not specified), orange (not specified), and green/yellow (ground).

Can I use this actuator on other brands of valves?

No, this actuator is designed for Corgi or Honeywell valve bodies only.

What is the function of the auxiliary switch?

The auxiliary switch (SPST) can be used to provide a signal to another device, such as a pump, when the valve is open.

Troubleshooting

Valve not opening or closing.

Check the power supply to the actuator. Ensure the wiring is correct. If the issue persists, the actuator may be faulty. Verify manual lever isn't engaged.

Actuator hums but doesn't move.

Check for any obstructions preventing valve movement. Ensure the valve isn't seized. Examine the motor and spring return mechanism.

Auxiliary switch not functioning.

Confirm proper wiring to the auxiliary switch. Test the switch with a multimeter to ensure it is functioning correctly.

Pros and Cons

Pros

  • Easy replacement for malfunctioning actuators.
  • Compatible with a range of valve sizes (22mm and 28mm).
  • Includes a spring return for fail-safe operation.
  • Features an auxiliary switch for additional system control.
  • Comes with a pre-wired cable, simplifying the installation process.

Cons

  • Requires a 240V AC power supply, not suitable for all systems.
  • Limited to use with Corgi or Honeywell valve bodies.
  • May require basic electrical knowledge for installation.
  • Specific to 2-port valves; not compatible with other valve types.

Setup, Compatibility & Care

  1. Safety First: Always disconnect the power supply before working on the valve.
  2. Valve Body Compatibility: Ensure the actuator is compatible with your valve body (Corgi or Honeywell).
  3. Wiring: Connect the 5-core flex cable according to the provided wiring diagram. The color codes are: brown, blue, grey, orange, and green/yellow (ground).
  4. Valve Size: Verify that the actuator is the correct size for your valve (22mm or 28mm).
  5. Installation: Mount the actuator onto the valve body, following any specific instructions provided with the valve.
  6. Testing: After installation, restore power and test the valve's operation.

*Care*: Regularly inspect the actuator and valve for any signs of wear or damage. Keep the area around the valve clean and free from obstructions. Avoid applying excessive force to the manual lever.

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