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ROC Gas Spring - GS0510

ROC Gas Spring - GS0510

ROC produces a comprehensive range of OE-matching quality gas springs, most complete with end fitt...

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Product Information

Full details

This guide is for vehicle owners and mechanics seeking reliable replacement gas springs. The Kilen GS0510 gas spring offers OE-matching quality for smooth operation of vehicle boots and bonnets, ensuring they stay securely open. A key caveat is the need for professional installation and careful comparison with existing springs to ensure compatibility. This product is designed as a direct replacement, utilizing high-pressure nitrogen gas and a precise oil damping system to support vehicle panels.

All features

Model Part NumberGS0510
BrandKilen

Extended Product Information

FAQs

What is a gas spring and how does it work?

A gas spring is a cylinder filled with high-pressure nitrogen gas and a small amount of oil. The gas pressure forces a piston rod to extend, supporting the weight of a vehicle's boot or bonnet. The oil provides damping for smooth operation.

How do I know if I need to replace my gas springs?

Signs include the boot or bonnet not staying open on its own, opening or closing too quickly, or feeling significantly heavier than it used to. If one spring is failing, it's often best to replace both.

Can I install a gas spring myself?

Installation should be performed by a competent person. Ensure the vehicle panel is securely supported before starting, and always refer to the vehicle's repair manual for specific instructions. Always compare the new spring's specifications (length, fittings) with the old one.

What does 'OE-matching quality' mean?

It means the gas spring is manufactured to meet or exceed the standards and performance of the original part that came with the vehicle from the factory.

How do temperature changes affect gas springs?

Extreme cold temperatures can temporarily reduce the lifting force of a gas spring. The force rating is typically specified at 20°C, and performance may vary by approximately +/- 0.34% per degree Celsius.

Is it important to replace gas springs in pairs?

Yes, it is highly recommended. Replacing them in pairs ensures balanced support and operation, preventing uneven stress on the vehicle's body and ensuring consistent performance.

What safety precautions should I take when replacing a gas spring?

Always ensure the boot or bonnet is securely propped open before starting. Never attempt to disassemble or puncture a gas spring, as they contain pressurized gas. Follow vehicle-specific repair manual instructions.

How should I clean and maintain my gas springs?

Keep the exterior clean using a damp cloth. Avoid using harsh chemicals or abrasives. Ensure the paint coating remains intact to protect against corrosion.

Troubleshooting

Gas spring does not extend fully or feels weak.

Check for extreme cold temperatures, which can temporarily reduce force. Ensure the spring is not obstructed. If the issue persists in moderate temperatures, the spring may be faulty and require replacement.

Vehicle panel (boot/bonnet) does not stay open.

Verify that the correct gas spring model has been installed and that it matches the weight requirements. Ensure both springs (if applicable) are functioning correctly and replace in pairs if one is weak.

Difficulty attaching end fittings.

Ensure the mounting point (ball stud or socket) is clean and free of debris. Check that the new spring's end fittings are identical to the old ones and are not damaged. If using clip-type fittings, ensure the clip is properly seated.

Spring makes noise during operation.

A slight 'hissing' sound might be normal due to the gas and oil. However, loud clunking or grinding noises could indicate an internal issue or a problem with the mounting points. Inspect mountings and ensure the spring is seated correctly.

Pros and Cons

Pros

  • Ensures smooth and controlled operation of vehicle liftgates and hoods.
  • Built with high-quality materials for durability and long service life.
  • Designed to meet original equipment specifications for a perfect fit.
  • Undergoes stringent testing to guarantee performance and reliability.
  • Corrosion-resistant finish enhances longevity in various conditions.

Cons

  • Requires careful comparison with original part for correct fitment.
  • Installation should be performed by a competent person to ensure safety.
  • Performance can be affected by extreme temperature variations.
  • Must not be tampered with or drilled into due to internal pressure.

Setup, Compatibility & Care

Compatibility: Before installation, meticulously compare the design, overall length, and end fittings of the Kilen GS0510 with the existing gas spring. Ensure the mounting points on the vehicle body are clean and undamaged. If mounting points are compromised, they must be repaired or replaced before installing the new spring.

Installation: Installation should be carried out by a competent individual, following the repair manual for the specific vehicle. Always ensure the boot or bonnet is securely propped or supported before beginning the replacement process to prevent injury.

End Fittings: If the end fitting is a 'ball and socket' type, ensure the safety clips are correctly engaged after fitting the new spring.

Care: Gas springs are sealed units containing pressurized gas and oil. Never attempt to open, disassemble, or puncture a gas spring, as this can be dangerous. The exterior of the spring should be kept clean from debris. Clean with a damp cloth only; avoid abrasive cleaners or solvents. Ensure the cylinder's paint remains intact to prevent corrosion.

Replacement: For balanced operation and to prevent undue stress on the vehicle structure, it is recommended to replace gas springs in pairs.

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