Hope Hydraulic Hose Insert - Brass - Hbsp160

This brass insert is designed for use with all Hope hydraulic disc brakes that feature a 5mm hose....

Best current price£3.20from Merlin Cycles

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Merlin CyclesHope Black/Brass Insert
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TredzHope Brass Insert - Suit 5Mm Hose
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eBayHope Brass Insert - Suit 5mm Hose
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Product Information

Full details

The Hope Hydraulic Hose Insert (HBSP160) is an essential component for mountain bikers and mechanics maintaining or upgrading Hope hydraulic disc brake systems. Engineered specifically for 5mm diameter hydraulic hoses, this brass insert ensures a leak-free, high-pressure connection critical for consistent braking performance. While it is built to last, users must ensure they have the proper barb insertion tool or vice block setup, as this small part requires precise installation to avoid damaging the hose liner.

All features

Model Part NumberHBSP160
BrandHope

Extended Product Information

FAQs

Can I reuse the HBSP160 insert?

Generally, it is recommended to use a new insert whenever a hose is disconnected or shortened, as the brass can become deformed once compressed.

Is this compatible with braided Hope hoses?

Yes, this insert is designed for standard 5mm hydraulic hoses used across Hope's brake line-up.

Do I need special tools to install this?

While a vice and soft-jaw blocks can work, a hydraulic hose barb insertion tool is highly recommended to ensure a straight, damage-free installation.

Does this package include the olive?

No, the HBSP160 is supplied individually as the brass insert only. Olives are typically sold separately or as part of a connection kit.

How do I know if my hose is 5mm?

Most standard Hope hydraulic disc brake hoses are 5mm. If you are unsure, measure the outer diameter with a set of digital calipers.

Troubleshooting

Brake lever feels spongy after installation

This is likely due to trapped air. Ensure the system is properly bled following the Hope bleed procedure.

Hydraulic fluid leaking at the hose connection

Check that the olive was compressed correctly and the hose end was cut perfectly flat. You may need to replace the olive and reinstall the insert.

Insert is difficult to push into the hose

Dip the tip of the brass insert in DOT fluid to lubricate it before pushing it into the hose.

Pros and Cons

Pros

  • Genuine Hope replacement part ensures perfect compatibility
  • Durable brass construction resists oxidation
  • Crucial for maintaining consistent hydraulic pressure
  • Lightweight and compact design

Cons

  • Requires specialized tools for clean installation
  • One-time use component; must be replaced if the hose is cut
  • Small size makes it easy to misplace during workshop tasks

Setup, Compatibility & Care

To install, ensure the hose is cut squarely using a sharp hydraulic hose cutter. Insert the brass barb into the end of the hose, ideally using a dedicated hose insertion tool to prevent kinking the line. Once the insert is flush with the hose end, slide your compression nut and olive into place. This part is compatible with Hope Mini and M4 brake systems. For long-term care, avoid over-torquing the compression nut, as this can deform the insert and make future servicing more difficult. Always use a small amount of DOT brake fluid on the insert to ease installation into the hose liner.

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