Gunson Nut / Bolt Lockwire Drill Jig - Imperial

The Gunson Lockwire Drill Jig enables nuts or bolts to be drilled quickly and easily to variable a...

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Demon TweeksGunson Nut / Bolt Lockwire Drill Jig - Imperial
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eBayGunson Safety Wire Nut & Bolt Jig Kit - Imperial 77118
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AmazonGunson 77080 Safety Wire Nut & Bolt Jig Kit - Metric
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Product Information

Full details

The Gunson Nut / Bolt Lockwire Drill Jig (Imperial) is designed for mechanics and engineers who need to quickly and accurately drill holes in nuts and bolts for lockwiring at various angles. Its key benefit is simplifying a precise task, ensuring a secure lockwire setup. A minor caveat is that drill bits are not included. This jig accommodates drill bits up to 2mm and features guides for common imperial bolt thread sizes, making it a versatile tool for safety wiring applications.

All features

Model Part NumberGUN77118
BrandGunson

Extended Product Information

FAQs

What drill bit sizes can be used with this jig?

The jig is designed to accommodate drill bits up to 2mm in diameter.

Is a drill bit included with the Gunson Lockwire Drill Jig?

No, the drill bit is not included with the jig. It must be purchased separately.

What imperial thread sizes does this jig support?

It supports the following imperial thread sizes: 1/4"-20 UNC, 5/16"-18 UNC, 3/8"-16 UNC, 7/16"-14 UNC, 5/16"-24 UNF, and 3/8"-24 UNF.

Can this jig be used for metric fasteners?

No, this is the Imperial version. A separate Gunson Nut / Bolt Lockwire Drill Jig is available specifically for metric thread sizes.

How does the jig help with lockwiring?

The jig enables precise drilling of holes through nuts or bolts, which are essential for passing safety wire through to secure the fastener.

What is the main benefit of using this jig?

The main benefit is the ability to quickly and accurately drill holes for lockwiring at variable angles, simplifying a critical safety step in mechanical assembly.

How should I maintain the jig?

Clean off metal shavings after each use and store in a dry environment to prevent rust. Light lubrication on guide surfaces can be applied if needed.

Troubleshooting

Drill bit not aligning correctly

Ensure the correct thread guide for the fastener is selected and the bolt/nut is seated properly within the jig.

Difficulty drilling through hardened material

Use a high-quality drill bit designed for metal. Ensure the drill bit is sharp and consider using a cutting fluid. The jig is designed for standard fastener materials.

Jig feels loose or unstable during drilling

Secure the jig firmly to your workbench or use a vise for maximum stability. Ensure the fastener is tightly seated within the jig's guides.

Hole is not centered

Re-check that the fastener is correctly aligned within the designated guide channel before drilling. Ensure the drill bit is held perpendicular to the jig's surface.

Pros and Cons

Pros

  • Quickly and easily drills holes for lockwiring.
  • Supports variable angles for versatile applications.
  • Clearly marked guides for common imperial bolt thread sizes.
  • Designed for use with small drill bits (up to 2mm).
  • Enhances the security of bolted connections through proper lockwiring.

Cons

  • Drill bit is not included with the jig.
  • Primarily designed for imperial thread sizes; a separate metric version is available.
  • May require a steady hand or vice for optimal precision.
  • Limited to drill bits up to 2mm.

Setup, Compatibility & Care

Setup:

  1. Select the appropriate guide within the jig that matches the bolt or nut thread size you are working with (e.g., 1/4"-20 UNC, 3/8"-24 UNF).
  2. Place the nut or bolt securely within the jig, ensuring it is stable.
  3. Insert a drill bit (up to 2mm diameter) into the drill chuck.
  4. Align the drill bit with the designated drilling point on the fastener, utilizing the jig's guides.
  5. Drill the hole, applying steady pressure.

Compatibility:

  • Compatible with fasteners featuring imperial thread sizes: 1/4"-20 UNC, 5/16"-18 UNC, 3/8"-16 UNC, 7/16"-14 UNC, 5/16"-24 UNF, 3/8"-24 UNF.
  • Designed for use with drill bits up to 2mm in diameter. Drill bits are sold separately.
  • A separate metric version of the jig is available for metric fasteners.

Care:

  • After use, clean any metal shavings or debris from the jig.
  • Store in a dry place to prevent corrosion.
  • Periodically check for wear on the guide surfaces; lubricate lightly if necessary.

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