Ambersil 30313 Cutting Fluid - 5 Litre
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Product Information
Full details
The Ambersil 30313 TUFCUT AQUA is a semi-synthetic cutting fluid for machinists working with steel, copper, aluminum, and stainless steel. Its primary benefit is extending cutting tool life and providing excellent corrosion protection, though its clear amber appearance requires regular pH and bacterial checks to maintain optimal performance. This fluid offers rapid swarf removal, allows for increased cutting speeds, and keeps the machining operation visible.
All features
| Model Part Number | 30313 |
|---|---|
| Brand | Ambersil |
Extended Product Information
FAQs
What is the recommended dilution ratio for Ambersil 30313?
A typical dilution is 5% (5 parts fluid to 95 parts water). However, the optimal ratio can vary based on the specific application and materials being machined. Refer to the product's technical data sheet for detailed recommendations.
How long does the cutting fluid last?
With correct storage, the unopened product has a shelf life of not less than 36 months. Once diluted and in use, its lifespan depends on maintenance, usage intensity, and monitoring of pH and bacterial levels.
Can I mix Ambersil 30313 with other cutting fluids?
It is not recommended to mix Ambersil 30313 with other cutting fluids, as this can lead to instability, reduced performance, and potential contamination.
What is the pH of the concentrate and a typical working solution?
The pH of the concentrate is 9.5. A 5% solution typically has a pH of around 9.
How often should I check the fluid's pH and for bacterial growth?
You should check the pH of the diluted fluid weekly and monitor for bacterial growth monthly.
Is this cutting fluid suitable for all metals?
This fluid is designed for Steel, Copper, Aluminium, and Stainless Steel. For other exotic alloys, performance may vary and testing is advised.
What makes this fluid different from traditional oil-based cutting fluids?
TUFCUT AQUA is a semi-synthetic fluid, meaning it combines the benefits of water-based coolants (like chip removal and visibility) with synthetic lubricants. It offers advantages such as longer fluid life, better tool cleanliness, and is generally easier to clean.
Troubleshooting
Fluid appears cloudy or has separated.
This could indicate contamination or improper dilution. Ensure correct water quality was used and re-check the dilution ratio. If contamination is suspected, drain, clean the system, and refill with fresh, properly diluted fluid.
Excessive foam generation.
Foaming can be caused by high fluid velocity, low fluid levels, or contamination. Check fluid levels, reduce pump pressure if possible, and ensure no detergents or incompatible substances have entered the system.
Corrosion on machined parts.
Verify the concentration and pH of the cutting fluid. Ensure the fluid is consistently covering the machined surfaces. Check for any contamination that might be neutralizing the corrosion inhibitors.
Reduced tool life or poor surface finish.
Confirm the correct dilution ratio is being used. Check for adequate fluid flow to the cutting zone. Ensure the fluid is free from swarf and contamination, and monitor for signs of bacterial growth which can degrade fluid performance.
Pros and Cons
Pros
- Significantly extends the lifespan of cutting tools.
- Provides a superb anti-corrosion coating on machined parts.
- Facilitates rapid removal of cuttings and swarf.
- Allows for increased cutting speeds, boosting productivity.
- Offers clear visibility of the machining operation.
- Easy to clean with Ambersil Aquasafe.
Cons
- Requires regular pH and bacterial growth checks.
- Semi-synthetic nature may require specific disposal considerations.
- Concentrate pH is high (9.5), requiring proper dilution.
- May not be suitable for all exotic alloys without further testing.
Setup, Compatibility & Care Instructions
Setup:
Ambersil 30313 TUFCUT AQUA is a concentrate that needs to be diluted with water. A typical dilution is a 5% solution (5 parts fluid to 95 parts water), but this may vary depending on the specific machining operation and material. Always consult the product's technical data sheet for recommended dilutions. Ensure the dilution water quality is suitable for cutting fluids.
Compatibility:
This fluid is designed for use on Steel, Copper, Aluminium, and Stainless Steel. It is compatible with most standard machine tool systems. Avoid mixing with other cutting fluids, as this may compromise performance and stability.
Care:
- pH Monitoring: Check the pH of the diluted fluid weekly. The target pH for a 5% solution is approximately 9. Adjustments may be needed based on usage and water quality.
- Bacterial Growth: Monitor for bacterial growth monthly. If growth is detected, treat the system with a suitable biocide or consider a fluid change.
- Fluid Level: Maintain the correct fluid level in the machine sump.
- Cleaning: After use or during fluid changes, clean the system with Ambersil Aquasafe, especially at low temperatures.
- Storage: Store the product in its original container at normal ambient temperatures. The product has a shelf life of not less than 36 months with correct storage.