Standard Wave Staples - 0.8mm - 100Pk
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Product Information
Full details
The AB Tools Standard Wave Staples (MPN: AT263) are an essential consumable for automotive and industrial professionals who utilize hot plastic welders for structural repairs. These 0.8mm staples are engineered for bridging gaps, reinforcing holes, and stitching long tears in thermoplastic components, providing a durable bond. While they are highly effective for most standard plastic repair tasks, users should note that they are specifically designed for 0.8mm-compatible welders and are not suitable for deep-structural repairs on highly flexible or thin-walled plastics without careful heat control.
All features
| Model Part Number | AT263 |
|---|---|
| Brand | AB Tools |
Extended Product Information
FAQs
Can these be used on all types of plastic?
They are designed for most thermoplastic materials. They are not suitable for thermoset plastics or metals.
What tool do I need to use these?
These require a standard hot plastic staple gun (welder) that supports 0.8mm staple widths.
Is the finish smooth after use?
The staple will leave a small bump that can be ground down or filled with plastic filler and painted for a smooth finish.
How deep should I insert the staple?
Usually about halfway through the thickness of the plastic component, ensuring the wave pattern is fully encased.
Are these staples rust-proof?
They are made of standard steel. While they are encased in plastic after a successful weld, they may rust if exposed to moisture on the surface.
Troubleshooting
Staple does not heat up
Ensure the staple is firmly seated in the welder tip and the connection points are clean of plastic residue.
Staple sinks too deep into the plastic
Reduce the heating time by lifting the trigger earlier or adjust the power setting on your hot stapler to a lower level.
Staple breaks off unevenly
Wait for the plastic to fully solidify after removing the heat before attempting to snap off the ends; ensure you are bending the wire to the intended break-off point.
Pros and Cons
Pros
- Clean break-off points simplify the finishing process
- Versatile size suitable for most common plastic bumper and housing repairs
- Consistent diameter ensures reliable heat distribution
- Provides significant structural integrity to repaired joints
Cons
- Not suitable for use on very thin plastic where penetration might occur
- Requires a compatible hot stapler tool for operation
- Visible repair marks may require sanding and painting for a factory-finish look
Setup, Compatibility & Care
To ensure success, verify that your hot stapler tool is set to the correct heat setting for the thickness of the plastic. If the plastic begins to smoke, the heat is too high. Always work in a well-ventilated area. Compatibility is limited to standard 0.8mm hot stapling systems. Care should be taken to store these staples in a dry environment to prevent oxidation, which can lead to poor electrical contact with the welder tips. After use, inspect the welder tips for any residual metal deposits to maintain efficient operation.