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Shadow Foam Dewalt Toughsystem Ds400 Foam Insert - Yellow 50mm

Shadow Foam Dewalt Toughsystem Ds400 Foam Insert - Yellow 50mm

Organize your tools with Shadow Foam inserts for your DeWalt ToughSystem DS400 toolbox. This twin ...

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B&Q - Dewalt Toughsystem Ds400 Foam Insert Cut And Peel Foam (Yellow 30mm)

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B&QB&Q - Dewalt Toughsystem Ds400 Foam Insert Cut And Peel Foam (Yellow 30mm)
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Product Information

Full details

This Shadow Foam insert twin pack is designed for professionals and hobbyists seeking superior organization within their DeWalt ToughSystem DS400 toolbox. Its key benefit is the creation of custom-fit, impact-protected storage for tools, ensuring a tidy and efficient workspace. A minor caveat is that the customization process requires careful cutting and peeling, demanding some patience for optimal results.

All features

Model Part NumberDS400
BrandShadow Foam

Extended Product Information

FAQs

How many inserts come in this pack?

This is a twin pack, containing two foam inserts.

What is the thickness of the foam?

The yellow variant is 50mm thick.

Can I cut the foam with scissors?

While possible for very small adjustments, a sharp utility knife or foam cutter is recommended for clean, precise cuts.

Is the foam suitable for outdoor use?

Yes, the foam is UV-resistant and water-resistant, making it suitable for various conditions, though prolonged direct exposure to harsh weather is not recommended.

What are the dimensions of the insert?

The inserts are designed to fit the interior dimensions of the DeWalt ToughSystem DS400 toolbox.

Is the foam recyclable?

Yes, the polyethylene foam used is recyclable.

Will this foam protect against heavy impacts?

The foam provides excellent impact absorption for typical tool handling and transport, protecting against drops and bumps within the toolbox.

Troubleshooting

Foam is difficult to cut cleanly.

Ensure you are using a sharp, dedicated foam cutting knife or utility blade. Make multiple shallow passes rather than one deep cut. Ensure the foam is at room temperature.

Tool doesn't fit snugly after cutting.

Carefully peel additional thin layers of foam. For slight adjustments, you can use fine-grit sandpaper lightly on the edges of the cutout.

Foam appears dusty after cutting.

This is normal. Wipe down the cut surfaces and the surrounding area with a dry or slightly damp cloth to remove any foam debris.

Pros and Cons

Pros

  • Creates highly organized and protected tool storage.
  • Durable and long-lasting polyethylene foam construction.
  • Resistant to water, chemicals, and UV light.
  • Easy to customize to exact tool shapes.
  • Improves tool visibility and reduces search time.

Cons

  • Customization requires time and precision.
  • Initial foam dust during cutting.
  • Not suitable for extremely heavy or sharp unsecured tools without careful planning.

Setup, Compatibility & Care

Setup:

  1. Place your tool onto the foam insert where you wish to store it.
  2. Trace the outline of the tool onto the top layer of the foam.
  3. Use a sharp utility knife or foam cutting tool to cut along the traced lines.
  4. Carefully peel away the cut foam layers, one by one, until you achieve the desired depth for your tool.
  5. Repeat for all tools, arranging them within the DeWalt ToughSystem DS400 toolbox.

Compatibility:

  • This product is specifically designed for the DeWalt ToughSystem DS400 toolbox.

Care:

  • Clean the foam with a damp cloth and mild soap if necessary. Avoid abrasive cleaners.
  • Ensure the foam is dry before returning tools to prevent rust or damage.

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