Clutch Kit - LuK - 624340809

This is a 2-piece clutch kit including a pressure plate and clutch disc. It is designed for specif...

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eBayClutch kit 624 3408 09 LuK for MERCEDES-BENZ VW
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My Motor WorldLuk 624340809 Clutch Kit
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eBayLuK Clutch Kit 624340809 Fits Mercedes-Benz Sprinter Viano Vito 2-Piece DMF
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Product Information

Full details

This 2-piece LuK clutch kit (part number 624340809) is designed for owners of specific Mercedes-Benz Vito W447, Vito W639, and Sprinter 906/909 series vehicles equipped with 2.0D, 2.1D, or 2.2D engines. It offers a reliable replacement for worn clutch components, ensuring smooth power transfer and a responsive driving experience. A key benefit is its automatic adjustment feature, which simplifies maintenance. However, precise vehicle and engine compatibility must be verified before purchase.

All features

Model Part Number624340809
BrandLuK

Extended Product Information

FAQs

What vehicles is this clutch kit compatible with?

This kit is designed for Mercedes-Benz Vito W447, Vito W639, and Sprinter 906/909 series vehicles with 2.0D, 2.1D, or 2.2D engines.

Does this kit include a release bearing?

No, this is a 2-piece kit and typically includes only the clutch disc and pressure plate. A separate release bearing (and possibly a pilot bearing) is usually required and sold separately.

What does 'automatic adjustment' mean for a clutch?

Automatic adjustment means the clutch system self-regulates the distance between the pressure plate and the clutch disc as the friction material wears down. This maintains a consistent pedal height and engagement point over the life of the clutch.

Can I install this clutch kit myself?

Clutch replacement is a complex job that requires specialized tools and mechanical expertise. It is strongly recommended to have this kit installed by a professional mechanic.

What part numbers does this LuK kit replace?

This LuK clutch kit (624340809) replaces original Mercedes-Benz part numbers 624327809 and 624324719.

What is the diameter of the clutch disc and pressure plate?

The diameter of the components in this kit is 240mm.

How can I ensure I am buying the correct clutch kit for my vehicle?

Verify your vehicle's exact year, model, and engine displacement (e.g., 2.0D, 2.1D, 2.2D) and compare it against the product description. Cross-referencing the OE part numbers your kit replaces is also a reliable method.

Troubleshooting

Clutch pedal feels spongy or goes to the floor.

Check the hydraulic system for leaks (master and slave cylinders, lines) and ensure the system is properly bled of air. May indicate a need for hydraulic component replacement.

Difficulty shifting gears or gears grinding.

Ensure the clutch is fully disengaging. Check for proper installation of the clutch disc and pressure plate, and verify the release bearing is functioning correctly. Air in the hydraulic system can also cause this.

Clutch judder or vibration during engagement.

This can be caused by contamination on the friction surfaces, warped pressure plate or flywheel, or worn engine/transmission mounts. Ensure all components were installed clean and correctly torqued. Flywheel condition should be checked.

Slipping clutch (engine revs up but vehicle speed doesn't increase proportionally).

This usually indicates the clutch disc is worn out or contaminated with oil/grease. Verify the installation and check for leaks from the engine rear main seal or transmission input shaft seal.

Pros and Cons

Pros

  • Ensures smooth power transfer between the engine and transmission.
  • Automatic adjustment feature reduces the need for manual adjustments and prolongs clutch lifespan.
  • Designed as a direct replacement for specific Mercedes-Benz models, simplifying installation.
  • Includes both pressure plate and clutch disc for a complete and cohesive repair.
  • High-quality components from LuK, a reputable automotive parts manufacturer.

Cons

  • Requires professional installation due to the complexity of clutch replacement.
  • Specific vehicle and engine compatibility must be confirmed; not a universal fit.
  • Does not include ancillary components like a release bearing or pilot bearing, which may need separate purchase.
  • Potential for vibration or chatter if not installed correctly or if other drivetrain components are worn.

Setup, Compatibility & Care Instructions

Setup: Installation of this clutch kit requires specialized tools and automotive knowledge. It is highly recommended to have this component installed by a qualified mechanic. The process typically involves removing the transmission, disconnecting the old clutch assembly, installing the new LuK pressure plate and clutch disc, and then reinstalling the transmission. Ensure all mating surfaces are clean and that the alignment tool is used correctly during installation.

Compatibility: This kit is specifically designed for Mercedes-Benz Vito W447, Vito W639, and Sprinter 906/909 series with 2.0D, 2.1D, or 2.2D engines. Always verify your vehicle's year, model, and engine specifications against the product description and cross-reference part numbers (replaces 624327809 and 624324719) before purchasing. Consult your vehicle's service manual or a parts specialist if unsure.

Care: Once installed, the clutch requires no special routine care. However, proper driving techniques can prolong its life. Avoid resting your foot on the clutch pedal while driving and avoid excessive slipping of the clutch, especially when starting from a standstill under load.

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