AVA Charge Air Cooler - FD4677

The AVA Charge Air Cooler is engineered to provide exceptional cooling performance for your vehicl...

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eBayCharge Air Cooler Radiator Fits Ford Transit Van AVA Clever Choice FD4677
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My Motor WorldAva Fd4677 Cooling Intercooler
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Product Information

Full details

The AVA Charge Air Cooler (FD4677) is designed for Ford Transit and Transit Custom owners looking to restore or upgrade their vehicle's intake cooling efficiency to OEM standards. It provides a vital performance boost by cooling compressed intake air, which improves engine combustion efficiency and longevity. While this unit is engineered for a precise, direct-fit replacement, it requires mechanical competence to install, making it best suited for DIY enthusiasts with access to proper tools or professional workshop installation.

All features

Model Part NumberFD4677
BrandAVA

Extended Product Information

FAQs

Is this a direct replacement for my Ford Transit?

Yes, it is designed as a direct replacement for the listed OEM part numbers, provided your vehicle model is compatible.

Does this intercooler come with new hoses?

No, the package includes the intercooler unit only; you should reuse your existing hoses if they are in good condition.

What is the core size?

The core dimensions are 451mm length, 160mm width, and 62mm depth.

Can I install this myself?

If you have experience with vehicle maintenance and access to the necessary tools to reach the engine's cooling stack, it is achievable, though professional installation is recommended.

Will this improve fuel economy?

By ensuring the engine receives cooler, denser air, your engine can run more efficiently, which often leads to better fuel combustion.

Troubleshooting

Engine showing reduced power after install

Verify that all boost hoses are fully seated and that the hose clamps are tightened to manufacturer specifications to prevent air leaks.

Visible oil leaking around the cooler

Check your turbocharger's health, as excessive oil in the intercooler often indicates a failing turbo seal rather than a defect in the cooler itself.

Pros and Cons

Pros

  • Direct fitment minimizes installation time
  • High-quality brazed fin design for efficient cooling
  • Matches original equipment durability standards
  • Broad compatibility with popular Ford Transit models

Cons

  • Requires significant engine bay access for installation
  • Professional installation recommended for safety
  • Does not include new mounting hardware

Setup, Compatibility & Care

Before installation, ensure the vehicle engine is completely cool. The FD4677 is compatible with Ford Transit and Transit Custom models matching OEM part numbers 1748579, 1748585, 1771034, 1771038, and 1823031.

Care Instructions

  • Periodically inspect the front of the intercooler for debris such as leaves or road grime that could obstruct airflow.
  • Regularly check all hose connections for signs of leaks or cracks which can cause boost pressure loss.
  • If the vehicle uses an EGR system, ensure that intake components are monitored for oil blow-by to keep the core clean.

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