Calder Industrial Code 5 Lead Flashing - 450mm x 3000mm

Lead roof flashing provides a long-term watertight roofing option and lasts three times longer tha...

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Travis PerkinsCalder Industrial Code 5 Lead Flashing 450mm x 3000mm
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This guide is for roofing professionals and DIY enthusiasts seeking a durable and environmentally friendly solution for preventing water penetration. The Calder Industrial Code 5 Lead Flashing offers a long-lasting, watertight seal that endures harsh weather, with a key benefit of lasting up to 100 years, significantly outperforming man-made alternatives. A caveat to consider is the necessity of proper installation techniques and post-installation care, such as applying patination oil, to ensure warranty compliance and longevity.

All features

Model Part Number40021545
BrandCalder

Extended Product Information

FAQs

What is Code 5 lead flashing?

Code 5 refers to the thickness of the lead sheet (approximately 2.0mm or 2.5mm). It is a common code for roofing applications, offering a good balance of workability, durability, and cost-effectiveness.

How long does lead flashing typically last?

Calder Industrial Code 5 Lead Flashing can last up to 100 years, providing a lifespan three times longer than most man-made alternatives. This longevity is a key benefit for long-term roof protection.

Is lead flashing environmentally friendly?

Yes, lead is one of the most environmentally friendly materials for construction. This flashing is manufactured from 100% recycled lead, which has a low carbon footprint and requires less energy to process.

Do I need special tools to install lead flashing?

While no adhesives are required, you will need basic roofing tools for cutting and shaping the lead, such as a lead dresser, bolster chisel, and a sharp knife or snips. Following LSA guidelines on technique is crucial.

What is patination oil and why is it necessary?

Patination oil is applied after installation to protect the lead surface from atmospheric attack, preventing the formation of white deposits. It helps the lead to form a stable, uniform patina, ensuring its aesthetic appeal and longevity. It is essential for maintaining the warranty.

Can lead flashing be used for decorative purposes?

Yes, lead is renowned for its use in decorative flashings. It can be expertly bossed and dressed into intricate shapes and patterns, making it suitable for heritage buildings or custom architectural designs.

What warranty does Calder offer on this product?

Calder offers a 50-year warranty on their lead sheet products, provided that LSA guidelines for installation and care are strictly followed.

Troubleshooting

White powdery substance forming on the lead surface

This is typically lead carbonate, a natural protective layer. Ensure patination oil was applied correctly after installation. If excessive, clean gently with a soft brush and reapply patination oil as per LSA guidelines.

Lead sheet appears to be stretching or tearing during installation

Ensure correct tools and techniques are used. Avoid excessive force. Lead is malleable but can be damaged if worked too aggressively. Use annealing if necessary for complex shapes, but typically Code 5 is pliable enough without it.

Water leakage detected after installation

Carefully inspect the lead flashing for any splits, gaps, or improperly dressed joints. Revisit the installation, ensuring all seams are correctly overlapped and dressed to create a continuous watertight barrier. Check for damage from external factors.

Pros and Cons

Pros

  • Extremely long lifespan (up to 100 years)
  • Environmentally sustainable material (100% recycled lead)
  • Quick and easy installation without adhesives
  • Excellent weather tightness due to minimal joints
  • Suitable for a wide range of applications, including decorative elements
  • Low maintenance requirements

Cons

  • Requires specific installation knowledge for optimal performance
  • Needs post-installation treatment with patination oil
  • Can be heavier than some synthetic alternatives
  • Potential for theft due to material value
  • Initial cost may seem higher if not compared to total system cost of alternatives

Setup, Compatibility & Care Instructions

Installation:

  1. Ensure the substrate is clean, dry, and sound before application.
  2. Cut the lead sheet to the required shape using appropriate tools.
  3. Carefully dress and boss the lead to fit the contours of the roof structure, ensuring a snug fit without stretching or distorting the material unnecessarily.
  4. For optimal weather tightness, minimize the number of laps and joints.
  5. Follow LSA (Lead Sheet Association) guidelines for best practices.

Compatibility:

  • Compatible with most standard roofing materials, including tiles, slates, and bitumen.
  • Ensure compatibility with any adjacent materials to avoid galvanic corrosion, especially with dissimilar metals.

Care:

  • Patination Oil Application: After installation, all lead sheet must be coated with a suitable patination oil. This helps to create a uniform, stable protective layer, preventing unsightly white or grey powdery deposits (lead carbonate) and ensuring the long-term aesthetic and performance of the lead. Reapplication may be necessary periodically as per manufacturer guidelines.
  • Avoid abrasive cleaners or tools that could scratch the surface.

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