Clutch Kit - LuK - 623080300

This 3-piece clutch kit from LuK includes a pressure plate, clutch disc, and clutch release bearin...

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eBayClutch kit 623 0803 00 LuK for VW TRANSPORTER / CARAVELLE Mk IV Bus
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My Motor WorldLuk 623080300 Clutch Kit
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Product Information

Full details

This LuK 3-piece clutch kit (part number 623080300), also known as LuK RepSet, is designed for owners of VW Transporter Mk4 and Caravelle Mk4 models equipped with the 2.4D engine (engine code AAB) manufactured between 1990 and 1998. It provides a comprehensive solution for clutch replacement, ensuring smooth engagement and reliable power transfer. A key benefit is the inclusion of all necessary components for a complete job: pressure plate, clutch disc, and release bearing. One caveat to consider is its specific compatibility, requiring verification of engine code and manufacturing year.

All features

Model Part Number623080300
BrandLuK

Extended Product Information

FAQs

What vehicles is this clutch kit compatible with?

This kit is compatible with VW Transporter Mk4 and Caravelle Mk4 models featuring the 2.4D engine (engine code AAB) manufactured between 1990 and 1998.

What parts are included in the LuK 623080300 kit?

The kit includes a pressure plate, a clutch disc, and a clutch release bearing.

What is the diameter of the clutch components?

The clutch components in this kit have a diameter of 230 mm.

Does this kit include a flywheel?

No, this kit includes the pressure plate, clutch disc, and release bearing only. The flywheel is typically a separate part and may need to be resurfaced or replaced separately.

Is professional installation recommended?

Yes, clutch replacement is a complex procedure that requires specialized tools and expertise. Professional installation by a qualified mechanic is strongly recommended.

What is the engine code for compatible vehicles?

The compatible engine code for this clutch kit is AAB (2.4D).

How long should this clutch kit last?

The lifespan of a clutch kit depends heavily on driving conditions and habits. However, a quality kit like this, when properly installed and maintained, should provide many thousands of miles of reliable service.

Troubleshooting

Clutch pedal feels soft or spongy

Check the hydraulic clutch system for leaks. Ensure the clutch fluid level is correct and the system is properly bled.

Difficulty shifting gears

Verify the clutch is fully disengaging. Check for proper installation of the clutch disc and release bearing. Ensure the transmission fluid level is adequate.

Clutch slipping (engine revs but vehicle speed doesn't increase proportionally)

This usually indicates a worn clutch disc or pressure plate. Re-inspect the installed components for proper seating and ensure the correct torque specifications were used during installation.

Noise when clutch pedal is pressed

The clutch release bearing may be faulty or incorrectly installed. Ensure it was replaced and properly seated.

Pros and Cons

Pros

  • Provides all necessary components for a complete clutch replacement.
  • Uses quality components from a recognized automotive parts manufacturer.
  • Designed for specific VW models, ensuring proper fit and function.
  • Includes essential parts like the pressure plate, clutch disc, and release bearing.

Cons

  • Limited compatibility, specifically for 2.4D engine (AAB) VW models from 1990-1998.
  • Requires professional installation or significant mechanical expertise.
  • Does not include other potential related parts like pilot bearings or alignment tools.

Setup, Compatibility & Care

Compatibility: This LuK clutch kit is specifically designed for VW Transporter Mk4 and Caravelle Mk4 models equipped with the 2.4D engine (engine code AAB) produced between 1990 and 1998. It is crucial to verify your vehicle's engine code and manufacturing year before purchasing to ensure proper fitment. The kit includes a pressure plate, clutch disc, and clutch release bearing, all with a 230 mm diameter.

Installation: Installation of a clutch kit requires specialized tools and knowledge of automotive repair. It is highly recommended that this kit be installed by a qualified mechanic. The process typically involves removing the transmission, unbolting the old clutch components, cleaning the flywheel surface, installing the new clutch disc and pressure plate, and replacing the release bearing. Proper alignment of the clutch disc is critical for smooth operation.

Care: Once installed, no specific ongoing care is required for the clutch kit itself beyond regular vehicle maintenance. However, avoiding excessive clutch slipping during operation, especially under heavy loads or on inclines, will help prolong its lifespan. Ensure the clutch pedal is fully released when not shifting gears.

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