Celotex PL4050 Insulated Plasterboard offers a unique thermal insulation solution by bonding high-...Celotex PL4050 Insulated Plasterboard offers a unique thermal insulation solution by bonding high-performance PIR insulation with a 12.5mm plasterboard layer, significantly reducing installation time. This board is designed for versatility, supporting both direct bonding (dot and dab) and mechanically fixed installation techniques, making it ideal for pitched roofs, flat roofs, and walls in both new builds and refurbishment projects. The board features a tapered edge for flexibility and is manufactured with agents that have zero ozone depletion potential and low global warming potential. It offers a thermal conductivity of 0.022 W/mK and is BBA and Ofgem approved. The dimensions are 2400mm x 1200mm with an overall thickness of 62.5mm.
The Celotex PL4050 Insulated Plasterboard is an essential solution for contractors and DIY enthusiasts looking to improve thermal efficiency in new builds or refurbishment projects. By combining high-performance PIR insulation with a standard 12.5mm plasterboard in one unit, it significantly reduces installation time and labor costs. While it offers excellent thermal performance with a conductivity of 0.022 W/mK, users should note that its 62.5mm overall thickness requires adequate space for installation, particularly in tight wall cavities.
All features
Model Part Number
PL4050
Brand
Celotex
Extended Product Information
FAQs
What are the dimensions of the PL4050 board?
Each board measures 2400mm in length by 1200mm in width, with a total thickness of 62.5mm.
Can I use these boards in a bathroom?
While the plasterboard layer is standard, ensure it is treated with a moisture-resistant coating or tanking system if installed in high-humidity areas.
Is the plasterboard face ready for painting?
Yes, but you should finish the joints with tape and jointing compound and apply a mist coat before final painting.
Does this product require special tools for cutting?
No, it can be cut using a standard fine-toothed hand saw or a sharp insulation knife.
Is the insulation component safe to handle?
It is generally safe, but wearing gloves and a dust mask is recommended to prevent irritation from dust during the cutting process.
Are these boards fire rated?
Celotex boards are designed to meet building regulations, but you should consult the specific BBA certificate for detailed fire performance classifications.
Troubleshooting
Board cracking during installation
Ensure the wall surface is level; avoid applying excessive force on high spots of the masonry.
Adhesive failing to bond
Check that the substrate is not dusty or damp; remove debris before re-applying adhesive.
Pros and Cons
Pros
Reduces installation time by combining two stages into one
Excellent thermal conductivity of 0.022 W/mK
Suitable for both roof and wall applications
Environmentally conscious manufacturing process
Compatible with standard dot and dab installation
Cons
Total thickness of 62.5mm may reduce room dimensions
Heavy boards require two-person handling during installation
Requires careful storage to prevent moisture absorption
Setup, Compatibility & Care
Installation
Ensure the substrate is clean, dry, and free of loose debris.
When using direct bonding, apply adhesive dabs evenly to the back of the board or the wall surface.
For mechanical fixing, ensure screws are long enough to penetrate the substrate adequately without damaging the PIR core.
Stagger joints to maintain structural integrity.
Compatibility
Compatible with standard gypsum-based adhesives.
Suitable for timber frames, masonry, and steel stud wall systems.
Care and Storage
Store boards flat in a clean, dry area, preferably indoors.
Keep boards off the ground using pallets to prevent moisture damage.
Cover with a waterproof tarpaulin if stored outdoors for short periods to protect against UV and weather elements.