Lenox MetalMax Angle Grinder Grinding Disc - 115 x 22.2
The Lenox MetalMax is a new alternative to abrasive cut-off wheels, delivering over 1000 cuts with...The Lenox MetalMax is a new alternative to abrasive cut-off wheels, delivering over 1000 cuts with no need for wheel changes, which is 30 times longer life than thin bonded cut-off wheels. It is recommended for multiple types of metal including steel, sheet metal, stainless steel, rebar, cast iron, aluminum, and non-ferrous metals. When cutting aluminum, it is recommended to apply cutting wax or other lubricant to avoid chip welding. Designed for use in the same power tools as bonded abrasive wheels, at the same RPMs and feed forces, no changes in operating settings are required. Use METALMAX as you would a bonded abrasive wheel. Features: Longer Life - Advanced diamond technology provides extreme durability in metal cutting applications, leading to increased productivity, reduced downtime, and a lower cost per cut compared to thin bonded cut-off wheels. Diameter Retention - The blade is made with diamonds, so it doesn't get smaller. The cutting depth stays the same throughout its life, meaning better control, reach, and precision. Safety - made with a solid steel body that is stronger to greatly reduce the risk of breakage. Less Dust Residue - generates less odor and dust residue as the wheel does not wear down like bonded abrasives. Visible sparks originate only from the material being cut. One Wheel Multiple Materials - recommended for multiple types of metal including steel, sheet metal, stainless steel, rebar, cast iron, aluminum and non-ferrous metals.
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Product Information
Full details
This guide is for anyone using the Lenox MetalMax Diamond Cutting Disc, a new alternative to abrasive cut-off wheels. The key benefit is its extreme durability, offering over 1000 cuts – 30 times longer life than standard bonded cut-off wheels. Remember to use cutting wax or lubricant when cutting aluminum to avoid chip welding.
All features
Model Part Number
2030865
Brand
Lenox
Extended Product Information
FAQs
What materials can I cut with the Lenox MetalMax?
The Lenox MetalMax is recommended for cutting steel, sheet metal, stainless steel, rebar, cast iron, aluminum, and non-ferrous metals.
Does the MetalMax generate a lot of dust?
No, the Lenox MetalMax generates less dust residue compared to bonded abrasives.
Do I need to change any settings on my angle grinder?
No, the Lenox MetalMax is designed for use in the same power tools as bonded abrasive wheels, at the same RPMs and feed forces. No changes in operating settings are required.
What safety precautions should I take?
Always wear appropriate safety gear, including eye protection, gloves, and a dust mask. Make sure the guard is in place on your angle grinder. Ensure the workpiece is securely clamped.
How long does the MetalMax last?
The Lenox MetalMax can deliver over 1000 cuts, which is 30 times longer life than thin bonded cut-off wheels.
What is the bore size of the MetalMax disc?
The bore size of the MetalMax disc is 22.2 mm.
What is the cutting width of the MetalMax disc?
The cutting width of the MetalMax disc is 1.3 mm.
What is the diameter of the MetalMax disc?
The diameter of the MetalMax disc is 115 mm.
Troubleshooting
The disc is not cutting efficiently.
Ensure the disc is installed correctly and that you are using the appropriate feed force. Check for any damage to the disc and replace if necessary. For aluminum, apply cutting wax or lubricant.
Excessive sparks and dust are being produced.
Check the material you are cutting. Make sure the disc is appropriate for the material and that you are not exceeding the tool's recommended RPM. Ensure that you are using the correct cutting technique.
The disc is wearing down quickly.
Check the material you are cutting. Ensure the disc is appropriate for the material. Check that you are not applying too much pressure. Make sure the disc is not being used on materials other than metals.
Pros and Cons
Pros
Significantly longer life compared to traditional cut-off wheels.
Maintains consistent cutting depth throughout its lifespan.
Reduced risk of breakage due to the solid steel body.
Produces less dust and odor during operation.
Versatile for cutting a wide range of metal materials.
Cons
May require cutting wax or lubricant when cutting aluminum.
Initial cost may be higher than standard bonded abrasive wheels.
Setup, Compatibility & Care
Installation: Install the Lenox MetalMax disc on your angle grinder following the tool's instructions. Ensure the disc is securely mounted and the guard is in place.
Compatibility: The MetalMax is compatible with any brand of angle grinder that accepts a 115mm disc with a 22.2mm bore size.
Materials: Designed for use with metal materials only, including steel, sheet metal, stainless steel, rebar, cast iron, aluminum, and non-ferrous metals.
Care:
Inspect the disc before each use for any signs of damage.
Always wear appropriate safety gear, including eye protection and gloves.
When cutting aluminum, apply cutting wax or another lubricant.